Oil Electric Hybrid Machine

Oil Electric Hybrid Machine

Haichen oil electric hybrid injection molding machine is an injection molding machine that uses hydraulic pressure to lock the mold, and fully electric injection and pre molding.

Haichen oil electric hybrid injection molding machine combines the superior clamping force of hydraulic press with the accuracy, repeatability, energy conservation, and noise reduction of the motor.

This results in better performance for both thin-walled and thick walled parts.

Advantages of oil electric hybrid injection molding machine:

-Maintaining the clamping characteristics of the hydraulic press

-The injection and pre molding actions can be synchronized with the cooling, mold opening and closing, and ejection actions, thereby shortening the product production cycle.

-Diversity of product design: Customers can choose pre molded full electric control, injection full electric control, and injection, all pre molded full electric control according to their needs.

-Thin walled products can choose to individually increase injection rate and save costs.

-PET bottle preform products can be charging independently to reduce production cycle time.

-The hydraulic system of the machine requires less cooling, thereby extending the service life of the oil and the machine

The platen optimized by finite element analysis has the characteristics of high rigidity and high strength. And the feet slip structure of movable platen is new designed oblique-wedge.lt increases the support area and makes the point forward.While loading the mold.
lt can effectively keep the parallel precision of the mold-plate

The hydraulic power system standard with higher response, stronger torque, lower inertia, lower noise of motor, match well with improved screw pump, to bring customers unique feeling of higher performance and quieter noise. and achieve outstanding performance of low-pressure mould protection and vibration eject

The ejector unit is controlled by hydraulic pressure, which perfectly fits the mould that needs to use core-pulling.
lt avoids the need of adding hydraulic station for full-electric injection molding machine to meet the production demand of the mould with core-pulling.

lt can save space and cost for customers .

CONFIGURATION LIST
Name	Standard	Optional
Controller	Techmation (Taiwan)	Keba( Austria)
Hydraulic pump	High-tech(USA)	ECKERLE(Gemany)
Directional valve	Yuken( Japan)	Vickers(U.S.A)
Motor drive	Phase(Italy)	Rexroth(Germany)
Hydraulic motor	Dandun(Italy)	Intermot(Italy)
Electric equipment	Schneider electric (France)	Schneider electric (France)
Electronic foot	Bonny(USA)	NOVOtechnik(Germany)
Lubrication	HERG	HERG
Airproof piece	Hallite(UK)	Hallite(UK)

DEVICE CONFIGURATION

Injection Unit

Nitride screw barrel

High torque low speed oil motor

Reverse cable device

Lengthened nozzle

Device for preventing screw rod from moving in advance

at low temperature

Three stage injection process control

Two stage pressure and melt control

Injection position linear electronic ruler control

Sol motor speed display

The proportion of melt pressure control

Hydraulic Unit and Others

Automatic lubricating device

Imported hydraulic components

High temperature alarm device

Clamping Unit

Five point double machine hinge clamping device

Hydraulic single pumping unit

Automatic mould adjusting device

Hard chrome plated alloy steel column

Low pressure mold protection setting

Dual electrical and mechanical safety settings

Hopper and electric eye control cycle begins

Top out stop, multiple top out, shake out the top

Three stage mode locking stroke control

Linear electronic ruler control mode locking position

Control Unit

Time radio control

PID temperature control

Manipulator control interface

OPTIONAL DEVICE

Injection Unit

Special screw barrel

Sol cylinder thermal insulation cover

Lengthened nozzle

Energy storage device special express

Movable unloading hopper device

Standard discharge hopper device

Clamping Unit

Blow device

Hydraulic safety lock device

Hydraulic multi core pulling system device

Control Unit

Installation of mechanical and electrical wiring

PVC fan device

Hydraulic and other parts

Semi closed loop control system

Cooling water flow meter and thermometer

Low oil level alarm device

The temperature induced regulation of cooling

Water control device

HCK110-SE	110 Tonnage – US Standard (US Tons)	410*360 MM Tie Bar Distance	90/117 G Shot weight(PS)	420-170 mm Max-Min Mold height
HCK150-SE	150 Tonnage – US Standard (US Tons)	460*410 MM Tie Bar Distance	132/167 G Shot weight(PS)	510-200 mm Max-Min Mold height
HCK180-SE	180 Tonnage – US Standard (US Tons)	520*470 MM Tie Bar Distance	185/229 G Shot weight(PS)	550-200 mm Max-Min Mold height
HCK230-SE	230 Tonnage – US Standard (US Tons)	570*520 MM Tie Bar Distance	257/326 G Shot weight(PS)	570-220 mm Max-Min Mold height
HCK280-SE	280 Tonnage – US Standard (US Tons)	620*570 MM Tie Bar Distance	257/326 G Shot weight(PS)	620-270 mm Max-Min Mold height
HCK310-SE	310 Tonnage – US Standard (US Tons)	670*620 MM Tie Bar Distance	362/447 G Shot weight(PS)	670-270 mm Max-Min Mold height

RULES OF GUARANTEE PERIOD FOR HAICHEN
PLASTIC INJECTION MOLDING MACHINE
WELCOME TO USE “HAICHEN” PLASTIC INJECTION MOLDING MACHINE,HERE UNDER IS THE RULES OF GUARANTEE PERIOD
1.THE STARTING DATE FOR GUARANTEE PERIOD WILL BE CALCULATED FROM THE DATE THE MACHINE IS SHIPPED FROM HAICHEN
2.CUSTOMER CAN ENJOY THE FOLLOWING GUARANTEE SERVICE DURING THE GUARANTEE PERIOD ONLY UNDER THE CONDITION THAT THEY OPERATE HAICHEN MACHINE CORRECTLY WITH RIGHT PLASTIC MATERIAL AND NORMAL OPERATION.
3.THE CATEGORY AND INSTRUCTION OF THE MAIN GUARANTEE ITEMS (REFER TO THE FOLLOWING 1ST FORM AND 2ND FORM).

1ST FORM
ITEMS	GUARANTEE PERIOD	ITEMS	GUARANTEE PERIOD	ITEMS	GUARANTEE PERIOD
CONTROLLER	12 MONTHS	DIRECTIONALVALVE PUMPS(VICKERS/USA)	12 MONTHS	PLATEN	24 MONTHS
CONTACTOR	6 MONTHS	DIRECTIONALVALVE PUMPS(SUNNY/USA)	18 MONTHS	TIE BAR	24 MONTHS
HEATING BAND	6 MONTHS	HYD MOTOR	18 MONTHS	OTHER MECHANICAL PARTS	12 MONTHS
OTHER ELECTRICAL ELEMENT	12 MONTHS	OTHER HYDRAULIC COMPONENT	12 MONTHS
NOTE: FOLLWING POINTS ARE NOT INCLUDED DURING WARRANTY TERMS
1. MACHINE IS DAMAGED BY INCORRECT OPERATION;
2.THE PLATEN AND TIE BAR ARE DAMAGED DUE TO THE UNPARALLEL MOLD MOUNTED ON THE
MACHINE OR NET&BOLT OF TIE BAR IS REMOVED WITHOUT AUTHORIZATION;
3.THE CONTACTION AREA BETWEEN MOLD AND PLATEN IS LESS THAN SPECIFIED INSTRUCTION IN
USER MANUAL OR IRREGULAR PRACTICES OF BOLT CAUSE THE PLATEN TO BE DAMAGED;
4.THE HYDRAULIC PARTS GOT DAMAGED AFTER USING POOR QUALITY HYDRAULIC OIL;
5.LACK OF LUBRICATION OR DAILY MAINTENANCE, DURING THE MACHINE RUNNING;

2ND FORM
		GUARANTEE PERIOD FOR BARREL&SCREW
RAW MATERIAL		NITRIDING	STAINLESS	BIMETAL
			STEEL	GENERAL	SPECIAL
NON-ENGINEERING PLASTIC MATERIAL&PROCESSING WASTAGE PP/PE		6 MONTHS	12 MONTHS	12 MONTHS	18 MONTHS
ENGINEERINGPLASTIC (PURE RETRACTION MATERIAL) ABS PC PA PMMA		6 MONTHS	12 MONTHS	12 MONTHS	18 MONTHS
ENGINEERINGPLASTIC (PURE RETRACTION MATERIAL) PBT PPS		4 MONTHS	6 MONTHS	5 MONTHS	12 MONTHS
15-30% FIBERGLAS OR LESS THAN 30% CALCIUM CARBORATE IN THE PLASTIC MATERIAL		3 MONTHS		5 MONTHS	12 MONTHS
30-40% FIBERGLAS OR LESS THAN 30% CALCIUM CARBORATE IN THE PLASTIC MATERIAL		2 MONTHS		3 MONTHS	10 MONTHS
FLAME RETARDANT OR CORROSINE ADDITIVE THE PLASTIC MATERIAL POM\PVC		3 MONTHS	10 MONTHS		18 MONTHS
NOTE :FOLLOWING POINTS ARE NOT INCLUDED DURING WARRANTY TERMS
1.THE HEATING TEMPERATURE HAS NOT ARRIVED PROPERLY WHEN OPERATING THE MACHINE OR
THERE ARE METAL ADULTERANT IN THE PLASTIC MATERIAL WHICH MAKES SCREW DAMAGED;
2.THE MACHINE RUNS DESULTORILY OR THE SCREW GOT EROSION WITHOUT IN TIME DISLODGING;
3.THE SCREW TYPE IS NOT SUITABLE FOR THE RAW MATERIAL PROCESSING ON THE MACHINE DUE TO
WRONG INFORMATION GIVEN WHILE IN PURCHASE.

DURING THE GUARANTEE PERIOD,THE SELLER WILL PROVIDE THE BUYER CORRESPONDING PARTS TO EXCHANGE THE DAMAGED PARTS FREE OF CHARGE UNDER THE CONDITION THAT THE BUYER RUN THE MACHINE CORRECTLY. IF NECESSARY, THE SELLER WILL ALSO SEND ENGINEER TO THE BUYER’S FACTORY TO SOLVE THE QUALITY PROBLEMS. EXPENSES OF ENGINEERS BE BORN BY WHICH PARTY DEPEND ON THE ACTUAL SITUATION.

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